News detail

Advanced Dust Management: The Science and Application of Zhenton Fog Cannons

A Zhenton fog cannon is a high-performance industrial suppression system that utilizes specially engineered nozzles to spray atomized mist, binding airborne dust particles effectively. The process involves high-pressure nebulization, transforming water into micro-droplets that capture fugitive dust and force it to the ground. With droplet sizes reaching below 10 microns, Zhenton systems leverage surface adhesion to condense dust into heavier aggregates that settle under gravity.

Advanced Dust Management: The Science and Application of Zhenton Fog Cannons

  1. The Science Behind Zhenton Dust Suppression

The core theory governing Zhenton’s technology is the Slipstream Effect. To successfully bind fugitive dust, the suppression droplet must be comparable in size to the dust particle. If the droplet is too large, the dust particle will simply bounce off the air cushion surrounding it.

Smaller droplets produced by Zhenton systems have a higher surface-area-to-mass ratio, allowing them to stay buoyant longer and travel further. This ensures maximum contact time between the mist and the airborne pollutants. While smaller droplets are prone to evaporation, Zhenton’s precision nozzles are calibrated to balance droplet survival with capture efficiency.

  1. Anatomy of a Zhenton Fog Cannon System

Nozzles: These are engineered to atomize water into optimized micro-mist particles, ensuring uniform distribution and rapid dust knockdown.

High-Pressure Pump: Recognized as the “heart” of the Zhenton system, it delivers water from the tank to the nozzles, creating the necessary pressure for fine atomization.

High-Velocity Fan: Zhenton utilizes centrifugal fans with backward curved blades. This design offers superior wind pressure and air penetration, ensuring the mist reaches the targeted area even in open environments.

Rotation & Positioning Unit: Our systems feature a 360° horizontal rotation capability and adjustable elevation angles, allowing for precise targeting regardless of shifting wind directions.

  1. Advantages and Limitations

Advantages:

Water Efficiency: Zhenton systems use water strategically, reducing runoff and preventing the formation of “muck” or product over-saturation.

Automation: With “Plug and Play” functionality, labor costs are significantly reduced through automated operations.

Versatility: Available in fixed or mobile configurations, Zhenton cannons are fast to implement and easy to maintain.

Limitations:

Evaporation & Wind: In extremely hot or windy open environments, the mist may evaporate or drift before capturing dust.

Hydrophobic Dust: Some dust types repel water. In such cases, Zhenton recommends adding chemical surfactants to the water supply to improve binding outcomes.

Advanced Dust Management: The Science and Application of Zhenton Fog Cannons

  1. Industrial Applications

Zhenton fog cannons are designed for high-impact environments, including:

Mining & Quarrying: Managing dust at crushing points and loading zones.

Demolition Sites: Rapidly suppressing airborne debris in urban development zones.

Port & Bulk Handling: Controlling coal, iron ore, and grain dust during ship loading and unloading.

Our units offer throw ranges from 30 to 500 meters, with water consumption varying from 15L/min to 6000L/min depending on the specific model. Accessories such as remote cameras, telescopic towers, and self-contained vehicle units are available to customize the solution to your site’s needs.

Advanced Dust Management: The Science and Application of Zhenton Fog Cannons

  1. Commitment to Safety

Dust is a silent threat to worker health and operational productivity. At Zhenton, we believe that binding dust at its source is the most effective way to save lives and protect the environment. Effectively managed dust means a safer workplace, lower operational costs, and better community relations.

Would you like to learn more about how Zhenton can optimize your site’s air quality? Contact us for a technical consultation.

Contact With Us

If you have any questions please fell free to contact with us.