Indonesian sulfur warehouses, situated in a tropical rainy climate, face not only dust dispersion but also the critical risks of flammable, explosive, and highly corrosive sulfur dust. With a particle size usually <10μm, sulfur dust can ignite or explode when its air concentration reaches ~35g/m³, especially in contact with open flames or static. Additionally, Indonesia’s high temperature and humidity (often 60%-90% relative humidity) speed up chemical reactions between dust and equipment—ordinary dust control devices’ filters and motors corrode easily, lowering efficiency and risking safety accidents. Local regulations also demand strict dust emissions (≤50mg/m³) and safety compliance, which ordinary equipment fails to meet.
As a water mist cannon manufacturer specializing in industrial dust control, we prioritize explosion-proof and anti-corrosion features from the start of solution design. This sets our products apart from generic equipment, ensuring they adapt to sulfur storage’s harsh conditions.
We recommend the “explosion-proof dust collection system + mobile water mist cannon” combination—a tailored solution for Indonesian sulfur warehouses:
Explosion-proof core: The dust collection system includes explosion isolation devices, anti-static grounding, and spark detection. Filter bags use PTFE-coated needle-punched felt, and frames are 304 stainless steel, resisting corrosion and high humidity for over 3x longer service life, compliant with Indonesia’s Industrial Safety Law.
Water mist cannon synergy: Our independent explosion-proof mobile cannons (15-150m range) target high-dust areas (loading ports, stockpiles) with 50-150μm mist particles, capturing suspended dust. Paired with the pulse system, they form “source control + full purification” protection.
Efficient compliance: The combo achieves 99.9% dust removal, with emissions <20mg/m³ (exceeding local standards). Cannons support frequency conversion for energy savings.
Customization: We adjust the number of systems and cannons based on warehouse size (1,000-10,000㎡) and dust production (50-200kg/h) to balance performance and cost.
High humidity (60%-90%) often causes condensation and blockage in dust control equipment. Our water mist cannon manufacturer solves this with three layers of protection:
Anti-condensation design: Pipes have insulation and electric tracing to keep internal temperatures 5-8℃ above dew point. Cannons use waterproof motors and sealed tanks to avoid moisture damage.
Intelligent synergy: The pulse system’s frequency conversion adjusts fan speed by humidity/dust levels. Cannons have humidity sensors—switching to low mist mode when humidity >85% to prevent dust caking, ensuring “dust suppression without extra moisture”.
Efficient maintenance: Screw conveyors and star unloaders enable 24/7 ash discharge. Cannon tanks have auto 排污 valves to prevent nozzle blockage.
After-sales support: 1 year of free maintenance, with regular checks on dehumidification and spray performance, and timely replacement of vulnerable parts.
Installation never disrupts operations! As a manufacturer, we use a “custom design + 24/7 online service” model:
Preliminary survey: Our team maps warehouse layout and dust points, designing “fixed dust systems + flexible cannon placement” to avoid core work areas.
Modular production: Cannons are prefabricated (lightweight for easy transport) and assembled on-site in Indonesia, no major warehouse renovations needed.
Short construction time: 3-5 days for <1,000㎡ warehouses; 7-15 days for larger ones. Operations continue, and cannons are ready to use immediately.
Multilingual training: We provide Indonesian/English manuals and training on system operation, cannon range adjustment, and troubleshooting to lower maintenance costs.
Yes! We adopt an integrated “source sealing + dust recycling + mist control” design:
Source control: Sealing covers with negative pressure suction trap dust at loading ports/conveyors. Cannons around covers add “internal suction + external spray” protection to stop leakage.
Dust recycling: Cannons use clean water, so recycled dust stays uncontaminated for reuse, reducing material loss.
Health compliance: The sealed system and mist reduce suspended dust, protecting employees from respiratory issues (meeting K3 standards).
No secondary pollution: Cannon tanks have filters to prevent nozzle blockage. Excess water evaporates quickly, avoiding ground water accumulation and dust caking.
Our solution fully meets Indonesian standards, with comprehensive compliance support:
Authoritative certifications: The dust system has explosion-proof certifications; cannons have EU CE certification, complying with Indonesia’s Environmental Protection Law and Industrial Safety Regulations.
Complete documentation: We provide design drawings, test reports (emissions, explosion-proof/anti-corrosion performance), and Indonesian manuals, assisting with filings to KLHK (environmental agency) and the Ministry of Manpower, and cooperating with on-site inspections.
Real-time monitoring: Online dust monitors display data and link with cannons to adjust parameters for long-term compliance. Regular compliance checks help avoid fines or shutdowns.
Localized support: An online team interprets policies and guides compliance declarations, ensuring the solution meets regulations from design to implementation.
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